Product Description
48.7kg 18.1MPa Single Acting Short Hydraulic Lifting Cylinder for Forklift
A short lifting cylinder for a forklift is a specific type of hydraulic cylinder designed for vertical lifting applications in forklifts. It is typically used to raise and lower the mast assembly and forks of the fork, allowing for lifting and positioning loads.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ95 | Φ80 | 800 | 1065 | 18.1MPa | M22*1.5 | 48.7kg |
(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;
(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export
Here are some key points about short-lifting cylinders for forklifts:
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Application: Short-lifting cylinders are a vital component of the hydraulic system in a forklift. They provide the necessary lifting force to raise and lower the mast assembly, which consists of the inner and outer mast sections. The cylinders enable the vertical movement of the forks, allowing for the lifting and transportation of loads.
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Stroke Length: The stroke length of a short lifting cylinder for a forklift is designed to match the vertical travel distance required for the specific forklift model. The stroke length determines the maximum height at the mast assembly, and forks can be raised or lowered.
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Construction: Short-lifting forklift cylinders typically consist of a cylinder barrel, piston, piston rod, and seals. The cylinder barrel is generally steel to withstand hydraulic pressure and loads. The piston divides the cylinder barrel into 2 chambers, allowing for the controlled extension and retraction of the piston rod. Seals ensure proper sealing and prevent leakage of hydraulic fluid.
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Hydraulic Function: The short-lifting cylinder operates based on hydraulic principles. When hydraulic pressure is applied to 1 side of the piston, it creates a force that moves the piston and extends the piston rod, lifting the mast assembly and forks. To lower the mast assembly and forks, hydraulic pressure is applied to the other side of the piston, retracting the piston rod.
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Safety Features: Short lifting cylinders for forklifts often incorporate safety features such as pressure relief valves or load-holding valves. These valves ensure that the mast assembly and forks remain in position even if there is a loss of hydraulic pressure or a sudden load shift, enhancing overall safety during operations.
The importance of Forklift Short lifting cylinder
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Lifting and Positioning Loads: The primary function of the short lifting cylinder is to provide the lifting force necessary for raising and lowering the mast assembly and forklift. This enables the forklift to lift and transport various loads, making it essential for material handling operations.
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Precise Vertical Movement: The short lifting cylinder allows for controlled and detailed vertical movement of the mast assembly and forks. This precision is vital for accurately positioning loads at different heights, such as stacking pallets or placing items on shelves. The ability to lift accurately enhances productivity and reduces the risk of damage or accidents.
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Load Capacity and Stability: Short lifting cylinders are designed to handle specific load capacities based on the forklift's specifications. They contribute to the overall stability of the forklift during lifting operations. Properly functioning cylinders ensure evenly distributed load, preventing imbalance and potential tipping hazards.
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Height Adjustability: The short lifting cylinder's stroke length determines the forklift's maximum lifting height. This adjustability allows for customization based on different application requirements. Forklifts with adjustable stroke lengths can adapt to various working environments, accommodating different sizes of racks, shelving, or loading docks.
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Safety Considerations: Forklift short-lifting cylinders often incorporate safety features such as pressure relief valves or load-holding valves. These valves help maintain the lifted load in the event of hydraulic system failure or unexpected load shifts. The inclusion of safety mechanisms ensures operator and bystander safety during lifting operations.
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Efficiency and Productivity: The reliable operation of the short lifting cylinder is essential for maintaining efficiency and productivity in material handling tasks. A properly functioning cylinder enables smooth and swift lifting and lowering of loads, minimizing downtime and optimizing workflow.
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Integration with Hydraulic System: The short lifting cylinder is an integral part of the hydraulic system in a forklift. It works with other hydraulic components, such as pumps, valves, and hoses, to provide hydraulic power for lifting operations. The smooth coordination of these components ensures efficient and practical functionality of the forklift.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
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Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.
Our Factory
Packaging & Shipping
A short lifting cylinder for a forklift is a specific type of hydraulic cylinder designed for vertical lifting applications in forklifts. It is typically used to raise and lower the mast assembly and forks of the forklift, allowing for the lifting and positioning of loads. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
How does a forklift hydraulic cylinder handle variations in cylinder size?
A forklift hydraulic cylinder is designed to handle variations in cylinder size and accommodate different lifting capacities. Here's an explanation of how it achieves this:
The hydraulic cylinder's ability to handle variations in cylinder size is primarily dependent on its design and the following factors:
1. Piston Diameter:
The piston diameter of the hydraulic cylinder determines the lifting force it can generate. Forklift hydraulic cylinders are designed with different piston diameters to accommodate various load capacities. Larger piston diameters provide higher lifting capacities, while smaller diameters are suitable for lighter loads. The cylinder is designed and manufactured to match the required lifting capacity based on the forklift's specifications.
2. Cylinder Construction:
The hydraulic cylinder is constructed to withstand the forces exerted during lifting operations. The materials used in its construction, such as high-strength steel, are selected based on the anticipated load capacities. The cylinder's structural integrity ensures that it can handle the stress and pressure exerted during lifting, regardless of the cylinder size.
3. Hydraulic System Pressure:
The hydraulic system pressure plays a crucial role in determining the lifting capacity of the cylinder. By increasing or decreasing the pressure of the hydraulic fluid, the lifting force generated by the cylinder can be adjusted. The forklift's hydraulic system is designed to provide sufficient pressure to match the lifting requirements of different cylinder sizes.
4. Control Valves and Flow:
The forklift's hydraulic system incorporates control valves that regulate the flow of hydraulic fluid to the cylinder. These valves allow the operator to control the speed and force of the cylinder's extension and retraction. By adjusting the flow rate, the lifting capacity can be tailored to suit the specific cylinder size and the load being lifted.
5. Sealing Mechanisms:
The hydraulic cylinder incorporates seals to prevent fluid leakage and maintain pressure. These seals, designed to accommodate different cylinder sizes, ensure a proper seal between the piston and cylinder barrel. They are selected based on the specific requirements of the cylinder size to maintain optimal performance and prevent leakage.
In summary, a forklift hydraulic cylinder handles variations in cylinder size by incorporating design elements such as piston diameter, appropriate construction materials, hydraulic system pressure, control valves, and sealing mechanisms. These factors work together to ensure that the cylinder can generate the required lifting force and withstand the forces exerted during lifting operations, regardless of the cylinder size.
How does a forklift hydraulic cylinder contribute to load tilt control?
A forklift hydraulic cylinder plays a significant role in load tilt control, allowing for precise adjustment and manipulation of the load angle. Here's an explanation of how the hydraulic cylinder contributes to load tilt control:
The forklift hydraulic cylinder contributes to load tilt control in the following ways:
1. Tilt Angle Adjustment:
The hydraulic cylinder is responsible for controlling the tilt angle of the forklift's mast and forks. By extending or retracting the hydraulic cylinder, the operator can adjust the tilt angle of the load. This adjustment enables the forklift to safely handle loads of different shapes, sizes, and weights, ensuring optimal stability during transport and stacking operations.
2. Smooth and Controlled Movement:
The hydraulic cylinder provides smooth and controlled movement during load tilting. The hydraulic system, consisting of the cylinder and hydraulic fluid, allows for precise control of the cylinder's extension and retraction speed. This controlled movement ensures that the load tilt is gradual, minimizing the risk of sudden shifts or instability that could lead to accidents or damage to the load.
3. Load Stabilization:
Load tilt control is essential for load stabilization. The hydraulic cylinder allows the operator to adjust the tilt angle to ensure proper weight distribution and balance of the load. By tilting the load in the desired direction, the forklift can securely hold and transport the load without compromising stability. This contributes to safe and efficient material handling operations.
4. Precise Positioning:
The hydraulic cylinder enables precise positioning of the load during tilting. By fine-tuning the extension or retraction of the cylinder, the operator can achieve the desired tilt angle with accuracy. This precise positioning is particularly important when dealing with fragile or sensitive loads that require careful handling to prevent damage.
5. Operator Control:
The forklift operator has control over the hydraulic cylinder, allowing them to adjust the load tilt as needed. The operator can use hydraulic controls within the forklift's cabin to extend or retract the cylinder, thereby adjusting the load tilt angle. This control provides flexibility and adaptability in various material handling scenarios.
In summary, a forklift hydraulic cylinder contributes to load tilt control by allowing for tilt angle adjustment, providing smooth and controlled movement, ensuring load stabilization, enabling precise positioning, and giving the operator control over load tilt adjustments. These features enhance safety, stability, and efficiency during material handling operations, ensuring that loads are securely transported and properly positioned.
What are the Safety Considerations When Using Forklifts with Hydraulic Cylinders?
When using forklifts with hydraulic cylinders, it is essential to prioritize safety to prevent accidents, injuries, and property damage. Hydraulic systems and cylinders are integral components of forklifts, and understanding and implementing safety considerations is crucial. Here are important safety considerations to keep in mind:
- Operator Training and Certification:
- Regular Inspections and Maintenance:
- Load Capacity and Stability:
- Proper Load Positioning and Handling:
- Avoiding Overextension and Collisions:
- Proper Use of Controls:
- Clear Communication and Awareness:
- Emergency Procedures:
Operators must receive thorough training and certification specific to forklift operations. Proper training should cover the safe operation of hydraulic systems and cylinders, including understanding the controls, load capacity, stability, and safe maneuvering techniques. Well-trained operators are more likely to handle hydraulic cylinders safely and minimize the risk of accidents or misuse.
Forklifts and their hydraulic systems, including cylinders, should undergo regular inspections and maintenance to ensure they are in proper working condition. Inspections should identify any signs of wear, leaks, or damage, and maintenance tasks such as lubrication and component replacements should be performed as recommended by the manufacturer. Well-maintained hydraulic cylinders contribute to safe and reliable forklift operations.
Understanding and adhering to the forklift's load capacity limitations is crucial for safe operation. Overloading a forklift can lead to instability and potential tip-overs. Operators should be aware of the load capacity rating and ensure that loads are properly balanced and secured. Maintaining the forklift's stability, especially when using the hydraulic cylinder to lift or lower loads, is essential to prevent accidents caused by tipping or loss of control.
Safe load positioning and handling contribute to overall forklift safety. Operators should ensure that loads are positioned correctly on the forks, centered and secure, to prevent them from shifting or falling during transport. When using the hydraulic cylinder to raise or lower loads, operators should do so gradually and avoid sudden movements that may destabilize the forklift or cause the load to swing uncontrollably.
Overextending the hydraulic cylinder beyond its recommended limits can lead to failure or instability. Operators should be aware of the maximum extension and retraction limits of the cylinder and avoid exceeding them. Additionally, operators must exercise caution to prevent collisions with objects or structures, as impacts can damage the hydraulic cylinder, compromise its integrity, and pose safety risks.
Operators should be familiar with the forklift's hydraulic control system and use the controls properly. This includes understanding the functions of each control, such as raising, lowering, tilting, or extending the forks, and using them with precision and care. Mishandling the hydraulic controls can result in sudden movements or unintended actions, potentially causing accidents or injuries.
Clear communication and situational awareness are essential for safe forklift operations. Operators should maintain clear visibility, use mirrors or cameras if available, and be aware of their surroundings to avoid collisions with pedestrians, other vehicles, or obstacles. Effective communication with co-workers and signaling to indicate forklift movements can help prevent accidents and ensure a safe working environment.
Operators should be familiar with emergency procedures and know how to respond in case of malfunctions, leaks, or other emergencies involving the hydraulic cylinder. Proper training should cover emergency shutdown procedures, reporting protocols, and evacuation plans to ensure a timely and coordinated response that minimizes risks to personnel and property.
By prioritizing operator training, regular inspections, adherence to load capacity limits, proper load handling, cautious control usage, and clear communication, forklifts with hydraulic cylinders can be operated safely and efficiently. Implementing these safety considerations helps reduce the risk of accidents, protect personnel, and maintain a secure work environment.
editor by CX 2024-02-10